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How to Make a Fake Stage Light

One object that says "a theater" or "a movie set" is a Fresnel lighting instrument with its trademark circular stepped lens. Fresnel lighting instruments are ubiquitous on both theater stages and movie sound stages. You can make a prop Fresnel instrument using a variety of materials for just a few dollars, or more elaborate facsimiles for a little bit more. You can even make working lights with basic wiring skills.

Things You'll Need

  • No. 10 can
  • Can opener
  • Black stove spray paint
  • Ruler
  • Power drill with 3/8-inch and 1/4-inch bits
  • Phillips head driver bit
  • 2 strand lamp wire
  • 3/8 inch hard plastic grommet
  • Electrician's wire strippers
  • Flat head screw driver
  • 3/4 inch plywood block, 4 inches by 4 inches
  • 1/4 inch diameter stove bolts
  • Small crescent wrench
  • Porcelain lamp socket, flush mounted
  • Lamp thumb switch
  • Two prong lamp plug
  • Aluminum sheet metal
  • Sheet metal shears
  • Silver duct tape
  • 40-watt CFL lamp
  • Colored or frosted gel media
  • Silver permanent marker
  • Circle template
  • Craft knife
  • Hot melt glue gun
  • Pencil or thin long probe
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Instructions

    • 1

      Acquire a No. 10 sized bulk food product can. Remove one end of the can, clean it out and let dry.

    • 2

      Spray paint the inside and outside of the can with black "stove" paint.

    • 3

      Drill a 3/8-inch diameter hole through the bottom of the can. Insert a hard plastic or rubber lamp grommet into the hole.

    • 4

      Thread ordinary lamp wire through the grommet. Strip 1/2 inch of insulation from the tips of the wires.

    • 5

      Cut a 4-inch-by-4-inch block from 3/4-inch thick piece of plywood. Drill 1/4-inch diameter holes at the corners of this block. Drill a 3/8-inch diameter hole through the center of the block. Thread the wires through this hole. Mount the block inside the can using 1/4-inch diameter stove bolts.

    • 6

      Connect the wires to the terminals on a porcelain flush-mounted lamp socket. Mount the socket onto the wooden block inside the can using wood screws.

    • 7

      Drill two 1/4-inch diameter holes through the can on two opposing sides, 3-1/2 inches up from the base end of the can.

    • 8

      Drill a ring of 1/4-inch diameter ventilation holes, on 2-inch centers, around the circumference of the can 2-1/2 inches above the base.

    • 9

      Install a lamp thumb switch 18 inches from the end of the lamp wire and a two-prong plug at the end.

    • 10

      Cut a strip of thin sheet aluminum 1-1/2 inch wide by 20 inches long. Bend it into a squared "U" shape with two 6-inch legs and an 8-inch middle. Cover the sharp edges with silver duct tape. Drill a 1/4-inch diameter pilot hole through the two ends of the "U."

    • 11

      Attach the yoke to two opposing sides of the can using 1/4-inch diameter stove bolts so the yoke is at right angles to the can.

    • 12

      Install a 40-watt CFL light bulb into the socket. Do not use a higher watt lamp.

    • 13

      Cut a disk of plastic gel material 2 inches larger in diameter than the No. 10 can. Choose a gel color to suit your taste. Use a silver permanent marker to draw nesting circles on the gel material. The circles should be spaced 1/4-inch apart from the outside of the disk to the center.

    • 14

      Notch the edge of the gel disk with 1-inch-long cuts and bend the edges up, creasing them to hold shape.

    • 15

      Apply hot melt glue around the inside top edge of the can in 2-inch sections. Insert the gel disk into the can, notches pointing inward. Gently press the notches into the glue using a probe or pencil, working around the edge of the can in sections.

    • 16

      Hang your fake light using an improvised clamp on the yoke.

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