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The Advantages of the Pyrometric Cone

Searching back through the centuries archaeologists have found pyrometric cones made of sand and clay at kiln sites in China dating back to 960 to 1127 A.D. Pyrometric cones are advantageous because they allow the user to measure the consistency of the firing. They help to maintain predictable results. The cone contains heat-resistant raw materials, such as silica, and melting agents. Each cone is formulated for accuracy according to a coded numeric chart.
  1. Cone Numbering

    • Because the pyrometric cones are numbered, kiln operators do not refer to temperature in the kiln, but the cone numbering between 022 and 14. A zero at the beginning of a number refers to the lowest temperatures. Cones from different manufacturing companies are comparatively similar and remain reliable over a long period of time. Cones do not age but must be kept in an area free of moisture.

    Time and Temperature

    • Pyrometric cones determine when a firing is complete or if the kiln provided enough heat. They are affected by time and temperature. A kiln operator can position a cone on each shelf of the kiln by placing it on a small piece of clay or a plaque. He then observes the cones through the kiln peep holes. Once a cone has begun to bend, it bends quickly over a period of about 20 minutes. A bent cone means the kiln has gradually reached a certain temperature over an allotted amount of time.

    Kiln Sitter

    • A kiln sitter is a weighted trigger on the inside kiln wall. A cone is placed in the trigger resting on two prongs and supporting a small sensing rod. When the cone bends, the sensing rod drops and the kiln automatically turns off. A quality cone matures at a rate of 150 degrees Celsius per hour. The pyrometric cone provides predictable results.

    Troubleshooting

    • When glazes from the kiln show bubbling or come out the wrong color after firing, a pyrometric cone can help to determine if the kiln is not reaching the proper temperature. This information is helpful in troubleshooting a kiln. Electronic kilns are available and do not require a cone. They shut off automatically according to their programming; however, use of a cone is still an accurate way to determine if the electronic kiln is displaying the correct temperature.

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