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Homemade Stencil Cutter

Using materials readily available at arts and crafts stores, you can create your own custom reusable stencils. Photographs, clip art, wallpaper and textiles are some ready sources of design inspiration. To build confidence, begin with simple shapes and designs, and don't worry about mistakes. Stencil cutting materials are reasonably priced, the time investment is minimal, and each time you cut a stencil your design sense and cutting skills will improve.

Things You'll Need

  • Image to be reproduced as a stencil, 6 by 8 inches or smaller
  • Tracing paper pad, 8 1/2 by 11 inches
  • Fine tip permanent marker
  • Yupo paper or posterboard, 8 1/2 by 11 inches
  • Graphite transfer paper or pencil 2B or softer
  • Retractable-bladed hobby knife
  • Self-healing cutting mat
  • Masking tape (optional)
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Instructions

    • 1
      Bridges connect cut areas on a stencil.

      Place a piece of tracing paper over the image you want to use for your stencil and use pencil or marker to trace the outlines of the areas you plan to cut. If you feel confident about your choices, work directly with a dark permanent marker, otherwise use pencil and then reinforce the lines with the marker when you are comfortable with the layout. As you create your stencil, remember that interior shapes will drop out and will need to be connected with bridges. You may wish to add details and additional colors by cutting a second stencil to overlay on the design.

    • 2
      Use the softest pencil you can find.

      Transfer the design onto stencil stock: Place a sheet of graphite-coated paper on top of a piece of Yupo or posterboard, then set the tracing paper design over the graphite transfer paper. If you do not have commercial graphite-transfer paper, you may coat the back of the tracing paper by scribbling with a soft pencil over the back of the image.

    • 3
      A ballpoint pen will press graphite onto the stencil stock.

      Trace the outlines and transfer the image to the stencil stock using a ballpoint pen applied firmly. Go over the graphite lines with a fine tip marker, allowing the ink to dry five minutes to avoid smearing.

    • 4
      Fresh blades are important for a successful stencil.

      Position the stencil stock on a self-healing cutting mat. Place a fresh blade in your hobby knife and cut out the shapes, turning the stock (not the knife) to create smooth cut edges.

    • 5

      If you over cut the shape, you may patch it on the backside with masking tape.

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